How to restore a Danish chair - Arne Hovmand-Olsen - Stage 2 - weaving
Stage 2: Weaving Danish cord
Lets begin with something perhaps a wee bit controversial.
I have reservations about the Hovmand-Olsen weave. I like its appearance but...
Every set of Hovmand chairs I have come across (that have not been recently restored with

new cord) have had breaks in the weave. Always the same place. At the front of the five central spokes.
Now I may have just have had bad luck. They may have all been really old. But I do think this is a weak spot for that style of weave. The cord looks snapped as opposed to abraded. Perhaps the looped weave style puts greater weight bearing on this area. So...
...I have opted to weave them in the traditional Moller style.
The Moller style requires hooked nails whereas the Hov style relies on just staples. So this adds a whole extra layer of work.
Setting the nails
The front and rear rails each have 17 nails and the side rails both have around 26 nails. So each chair has a total of approx 86 nails. No doubt a full-time artisan weaver would just size up those rails and knock in those nails. I could pick up this free-wheeling approach given a wee bit of time. But for now I will fall back on past methods and favour accuracy. Also each nail hole should be pre-drilled to avoid splitting the rails. And each nail should be height offset from the previous one to further allay any risk of splitting the timber.
To avoid having to mark-up every chair I made 3 jigs so that I could make repeated accurately drilled holes and speed up the whole process. It's still a long process.


Weaving the spokes
Some folks like to start the process by wrapping the cord end around multiple side rail nails to secure. I prefer to tack into the corner where it doesn't interfere with weaving later. Especially when you have nails with a short hook like I am currently using.Lengths required will obviously vary with chair design and nail settings.


Infill wraps



The weave

The weave should be achieved with a continuous length of cord. So work directly from your spool and try to keep it knot free.
Tack or staple to front of side rail with cut end up. Gather a loop that extends approx 20cm further than the opposite rail. Then begin weaving. The first weave is over the outer spokes of four. It is then hooked over the first nail.
Its is important to main a good tension on the cord over the rails while not over tensioning the weave. This will take some practise. If the first weave is over tensioned it is likely to sit closer to the front rail than desired and refuse to sit neatly with the subsequent weaves. If this occurs after 3 weaves unweave and begin again.
My method of working involves gathering the necessary length for a weave. Pinching the mid point to create a tighter point to weave. Draw the cord taut from the nail and pinch it taut around the rail using your fingertips. Making sure not to allow it to slacken and it stays acceptably flat to the outside of the rail. I keep it taught on the rail top with my thumb whilst weaving with my right hand. Once woven I give the first string a light tug in line with the first nailing point to take out slack. Use the four fingers of my right hand to span through the first four spokes and draw the first four weaves of first length into position. This should now hold the cord tight enough to allow the thumb to relax. Gather up the rest of the weaves. Pin taut around nail on right rail, again finger pinching. Tug other end. gather first four weaves. Relax pinch...Its tough on the fingers and hands.

Before/After
I think the photos speak for themselves!